The issue:
This problem plagues all years of BRP's. It's almost a guarantee
you will see it, my '00 took 2 years, but it finally did it. The unit distorts and the guide pin comes from
it's holder, jamming everything open. It's another issue that is not a drastic
problem, but more of an inconvenience.
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The Fix:
The fix here is an easy one. A lot of the guys
just remove it, but Honda put it there, so there's a reason. You don't want the bike running too cool,
as that will accelerate cylinder wear. The better fix is to throw in a Napa thermostat #115,
MotoRad for a Suzuki Swift, or Carquest #31978.
These are meant for small GM cars. It's an almost drop in fix.
All you need to do is drill a small hole in the outer ring of the 'stat to allow fluid to flow
when it is closed. This is a must do to prevent hot spots in the engine.
More cooling info can be found at
The
FAQ Page.
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