The issues
Countershaft
Seal
Crankcase
Vent
Grease Cable
Routing
Oil
Level
Fender Thermostat
Linkage Fork
Oil
Plug
Wire
Sag Kickstarter
Bolt
RH Footpeg
Bolts
Clutch
Bushing
What's the issue?

The issue:

I'll be blunt.... The righthand footpeg can fall off! The casting that holds the peg is made of steel, while the frame where it rests is aluminum. It's a recipe for disaster, though easily fixed. I've had the rear bolt fail, and trust me on this, it's not a real good feeling.


The Fix:

A simple fix. Keep the bolts tight! Once you allow them to come loose, metal starts wearing, and bolts start fatiguing. My rear bolt broke, and I damaged the casting while trying to remove the remains. We ended up filling the hollow casting with epoxy and then Heli-Coiling it. A #8 stud finished the repair, and nothing has loosened since.

Make sure that there is a metal shim (50616-MBN-670) between the casting and frame, and the washer (90528-023-000) is installed flat side down under the rear bolt. Summers Racing Components also offers sleeves that go around the bolts that are supposed to help. A higher grade bolt may help keep things tight, but you are also dealing with a more brittle bolt.

This is a major safety issue, so I AM NOT RESPONSIBLE for any damages or injuries. My info has come from the web and the february issue of Honda's "The Wrench".